464-6603 Top End Overhaul Foundational Kit for 3516 Generator Set Engines

464-6603 Top End Overhaul Foundational Kit for 3516 Generator Set Engines

Electric Power Generation:

3516B GEN SET (S/N: ZAP1-UP)

Engine:

3512B (S/N: CMC1-UP)

3516B (S/N: BPJ1-UP; FDN1-UP; ZAR1-UP; GZS1-UP; YAT1-UP; YAW1-UP)

Power Module:

PM3516 (S/N: BPD1-UP; NBR1-UP)

Reference Material

Table 1

Engine Model	Engine Serial Number Prefix	Package Serial Number Prefix	Engine Arrangements	Parts Book Media	Disassembly and Assembly Media
3516 EPG	S/N:1HZ	S/N:FDN	195-5874	SEBP3303	UENR0181
			197-9039
		S/N:BPD	188-9442	SEBP3197	UENR5578
			237-0915
			269-2013
		S/N:BPD S/N:NBR	289-0524	SEBP5738
		S/N:NBR	367-8100
	S/N:ZAR		256-0760	SEBP4058	RENR5060
	S/N:YAW		325-9345	SEBP5406
	S/N:CTG	S/N:BPJ	195-5886	SEBP3318	UENR0181
	S/N:ZAP		256-0757	SEBP4057	RENR5060
			256-0758
			281-9204
	S/N:YAT		325-9342	SEBP5405	RENR5060
			325-9343
			328-2059
	S/N:GZS	S/N:GZS	260-3688	SEBP3935	UENR0181
			260-3689
		S/N:CMC; S/N:GZS	282-5210
	S/N:DD8	S/N:GD2	399-3452	N/A	N/A

Note: For ordering reference material, contact your local Cat dealer.

3516 EPG 464-6603 Top End Overhaul Kit Consist

Table 2

464-6603 Top End Overhaul Kit Consist
Gasket Kits
Part Number	Part Name	Qty
304-7216	Water Pump Installation Gasket Kit	1
463-9257	Single Cylinder Head Gasket Kit	16
463-9811	Turbocharger Installation Gasket Kit	4
464-0329	Oil Cooler and Lines Gasket Kit	1
464-0331	Aftercooler and Lines Gasket Kit	1
Additional Parts Included in This Kit
Part Number	Part Name	Qty
1R-0726	Engine Oil Filter Element As	3
1R-0756	Fuel Filter Element	5
3K-0360	O-Ring Seal	2
3S-9643	Lip Type Seal	2
4W-3027	Breather As	4
4W-3100	Gasket	1
5D-5957	O-Ring Seal	3
5P-4892	O-Ring Seal	4
6V-1454	O-Ring Seal	2
6V-3907	O-Ring Seal	4
6V-4589	O-Ring Seal	4
6V-5048	O-Ring Seal	7
6V-8001	O-Ring Seal	1
6V-9027	O-Ring Seal	2
7N-4782	Lifter Guide Spring	32
7N-4927	Housing Cover Gasket	1
7N-6806	Rectangular Seal	4
8L-2786	O-Ring Seal	1
8T-5452	O-Ring Seal	1
9Y-8389	Gasket	1
033-6031	O-Ring Seal	4
154-6389	Button	48
214-7566	O-Ring Seal	1
214-7568	O-Ring Seal	2
219-3240	Temperature Regulator	2
248-5513	Temperature Regulator	4

3516 EPG Engine Gasket Kit Locations

(1) Turbocharger Installation (463-9811 Gasket Kit) (2) Aftercooler and Lines (464-0331 Gasket Kit) (3) Single Cylinder Head (463-9257 Gasket Kit) (4) Oil Cooler and Lines (464-0329 Gasket Kit)(5) Water Pump Installation (304-7216 Gasket Kit)

Gasket Kit Consists

Water Pump Installation (304-7216 Gasket Kit)

Table 3

304-7216 Gasket Kit (Water Pump Installation)
Part Number	Part Name	Qty
1S-5772	Gasket	1
3J-1907	O-Ring Seal	1
5H-6734	O-Ring Seal	1
6V-5066	O-Ring Seal	2
6V-6809	O-Ring Seal	1
7N-4932	Gasket	1
149-5462	O-Ring Seal	1

Refer to Illustration 1.

Single Cylinder Head (463-9257 Gasket Kit)

Table 4

463-9257 Gasket Kit (Single Cylinder Head)
Part Number	Part Name	Qty
4S-5898	O-Ring Seal	1
5P-0840	O-Ring Seal	2
6J-2245	O-Ring Seal	1
6V-5101	O-Ring Seal	1
6V-6228	O-Ring Seal	3
6V-9769	O-Ring Seal	1
7N-5089	Gasket	1
7W-8145	Exhaust Manifold Gasket	1
110-6991	Cylinder Head Gasket	1
127-2176	Integral Seal	1
144-5692	Plate Gasket	1
214-7568	O-Ring Seal	2
240-7032	Seal	1
241-5928	Gasket	1
272-0758	Seal	1
272-0760	Valve Cover Seal
420-0652	Water Seal Assembly	4
420-0653	Water Seal Assembly	4

Refer to Illustration 1.

Turbocharger Installation (463-9811 Gasket Kit)

Table 5

463-9811 Gasket Kit (Turbocharger Installation)
Part Number	Part Name	Qty
1S-4810	Oil Drain Gasket	1
1S-6595	Oil Supply Gasket	1
2N-2765	High Temperature Bolt	4
2N-2766	Locknut	4
5D-5957	O-Ring Seal	1
6V-3917	O-Ring Seal	4
109-7411	O-Ring Seal	1
112-3540	O-Ring Seal	2
121-5736	Gasket	1

Refer to Illustration 1.

Oil Cooler and Lines (464-0329 Gasket Kit)

Table 6

464-0329 Gasket Kit (Oil Cooler and Lines)
Part Number	Part Name	Qty
3P-0655	O-Ring Seal	3
4B-8407	Copper Gasket	1
4N-1320	Gasket	2
5P-4892	O-Ring Seal	3
5P-5846	O-Ring Seal	1
6V-3908	O-Ring Seal	1
6V-4589	O-Ring Seal	2
6V-5048	O-Ring Seal	2
6V-5066	O-Ring Seal	4
6V-6609	O-Ring Seal	2
7N-4945	Gasket	1
8L-2786	O-Ring Seal	1
109-2332	O-Ring Seal	8
111-3820	Retaining Ring	1
228-7097	O-Ring Seal	1
238-5080	O-Ring Seal	1
247-3796	Gasket	2

Refer to Illustration1.

Aftercooler and Lines (464-0331 Gasket Kit)

Table 7

464-0331 Gasket Kit (Aftercooler and Lines)
Part Number	Part Name	Qty
3J-7354	O-Ring Seal	2
4W-0530	Retaining Ring	3
5B-4399	O-Ring Seal	1
5P-8940	O-Ring Seal	3
6J-2680	O-Ring Seal	3
6V-9027	O-Ring Seal	1
8T-1919	O-Ring Seal	6
107-3758	Seal	4
230-1072	Gasket	1

Refer to Illustration 1.