Tuesday, February 3, 2015

464-4043 Major Overhaul Foundational Kit for 3516 Generator Set Engines

464-4043 Major Overhaul Foundational Kit for 3516 Generator Set Engines

Engine:
3516 (S/N: CMD1-UP; ZAL1-UP; YAS1-UP; 8TW1-UP; 25Z1-UP)

Reference Material

Table 1
Engine Model    Engine Serial Number Prefix   Package Serial Number Prefix   Engine Arrangements   Parts Book Media   Disassembly and Assembly Media   
3516 EPG    S/N:ZAL    256-0749    SEBP4054    SENR2365    
256-0750
S/N:YAS325-9340    SEBP5404    SENR2365    
325-9341
S/N:25Z107-7346    SEBP2955    SENR2365    
107-7350
S/N:1LZS/N:8TW    147-3163    SEBP2776    SENR3882    
S/N:CMD197-9047    SEBP3306    SENR3882    
Note: For ordering reference material, contact your local Cat dealer.

3516 Generator Set 464-4043 Major Overhaul Kit Consist


Table 2
464-4043 Major Overhaul Kit Consist    
Gasket Kits    
Part Number    Part Name    Qty    
462-0795    Oil Cooler and Lines Gasket Kit    1    
463-9569    Rear Structure Gasket Kit    1    
464-0894    Front Structure Gasket Kit    1    
464-0896    Single Cylinder Head Gasket Kit    16    
464-0898    Turbocharger Installation Gasket Kit    4    
Additional Parts Included in This Kit    
Part Number    Part Name    Qty    
1R-0726    Engine Oil Filter Element As    3    
1R-0756    Fuel Filter Element    5    
1W-1251    Gasket    8    
1W-1253    Gasket    3    
2W-0752    Gasket    5    
3P-0654    O-Ring Seal    3    
3S-9643    Lip Type Seal    4    
4N-1320    Gasket    1    
4W-3027    Breather As    4    
4W-3100    Gasket    1    
5D-5957    O-Ring Seal    3    
5P-4892    O-Ring Seal    4    
5P-7818    O-Ring Seal    1    
5P-8210    O-Ring Seal    2    
5P-8872    O-Ring Seal    1    
6B-9202    Spring    2    
6F-4868    Gasket    2    
6V-1454    O-Ring Seal    11    
6V-3348    O-Ring Seal    8    
6V-3907    O-Ring Seal    4    
6V-3917    O-Ring Seal    8    
6V-4368    O-Ring Seal    4    
6V-4589    O-Ring Seal    4    
6V-5048    O-Ring Seal    11    
6V-5066    O-Ring Seal    2    
6V-5101    O-Ring Seal    2    
6V-8001    O-Ring Seal    1    
6V-9027    O-Ring Seal    3    
7E-2632    Oil Pan Gasket    1    
7E-6016    Gasket    4    
7M-9909    O-Ring Seal    2    
7N-4782    Lifter Guide Spring    48    
7N-4927    Housing Cover Gasket    1    
7N-4945    Gasket    3    
7N-6806    Rectangular Seal    4    
7N-7697    Plunger    2    
7X-1547    O-Ring Seal    2    
7X-4805    O-Ring Seal    3    
8C-3445    Dust Cap    1    
8C-5209    O-Ring Seal    4    
8F-8858    Valve    48    
8L-2786    O-Ring Seal    1    
8N-0392    Gasket    1    
8T-2928    O-Ring Seal    6    
8T-2929    O-Ring Seal    6    
9L-1480    Gasket    4    
9Y-8389    Gasket    1    
033-6031    O-Ring Seal    4    
116-1359    Camshaft Bearing    18    
122-8856    Gasket    2    
125-9794    O-Ring Seal    2    
140-9597    Bushing    1    
214-7566    O-Ring Seal    1    
214-7568    O-Ring Seal    16    
230-1072    Gasket    2    
238-5080    O-Ring Seal    2    
238-5081    O-Ring Seal    9    
241-5928    Gasket    16    
248-5513    Temperature Regulator    4    
272-0759    Seal    16    

3516 Generator Set Engine Gasket Kit Locations

(1) Turbocharger Installation (464-0898 Gasket Kit)
(2) Single Cylinder Head (464-0896 Gasket Kit)
(3) Oil Cooler and Lines (462-0795 Gasket Kit)
(4) Front Structure (464-0894 Gasket Kit)(5) Rear Structure (463-9569 Gasket Kit)

Gasket Kit Consists


Oil Cooler and Lines (462-0795 Gasket Kit)

Table 3
462-0795 Gasket Kit (Oil Cooler and Lines)    
Part Number    Part Name    Qty    
3P-0655    O-Ring Seal    3    
4B-8407    Copper Gasket    1    
4N-1320    Gasket    1    
5P-4892    O-Ring Seal    3    
5P-5846    O-Ring Seal    1    
6V-3908    O-Ring Seal    1    
6V-5048    O-Ring Seal    1    
6V-5066    O-Ring Seal    4    
6V-6609    O-Ring Seal    2    
7N-4945    Gasket    1    
8L-2786    O-Ring Seal    1    
109-2332    O-Ring Seal    8    
111-3820    Retaining Ring    1    
228-7097    O-Ring Seal    1    
247-3796    Gasket    2    
Refer to Illustration1.

Rear Structure (463-9569 Gasket Kit)

Table 4
463-9569 Gasket Kit (Rear Structure))    
Part Number    Part Name    Qty    
4B-8407    Copper Gasket    4    
4H-7869    Gasket    3    
5F-9657    O-Ring Seal    2    
7N-3368    Gasket    1    
7N-4320    Gasket    2    
113-8433    Crankshaft Seal Gp    1    
234-8937    Integral Seal    2    
252-8374    Gasket    2    
Refer to Illustration 1.

Front Structure (464-0894 Gasket Kit)

Table 5
464-0894 Gasket Kit (Front Structure)    
Part Number    Part Name    Qty    
1H-9696    O-Ring Seal    1    
1J-9671    O-Ring Seal    1    
1S-5772    Gasket    1    
3P-0654    O-Ring Seal    1    
4N-1320    Gasket    1    
5F-9657    O-Ring Seal    2    
5H-6734    O-Ring Seal    1    
5P-0840    O-Ring Seal    1    
5P-4892    O-Ring Seal    2    
5P-6302    O-Ring Seal    1    
5R-7136    Seal Washer    1    
5R-7137    Seal Washer    2    
6V-1454    O-Ring Seal    2    
6V-3348    O-Ring Seal    2    
6V-5066    O-Ring Seal    3    
6V-5101    O-Ring Seal    1    
6V-6809    O-Ring Seal    1    
6V-8260    O-Ring Seal    1    
7J-0204    O-Ring Seal    3    
7J-8114    Gasket    1    
7N-3049    Gasket    1    
7N-3368    Gasket    1    
7N-4932    Gasket    1    
8N-1996    Gasket    1    
8N-9885    Cover Gasket    1    
109-2332    O-Ring Seal    2    
113-8432    Crankshaft Seal Gp    1    
235-3546    O-Ring Seal    2    
259-4598    O-Ring Seal    3    
298-6387    O-Ring Seal    1    
Refer to Illustration 1.

Single Cylinder Head (464-0896 Gasket Kit)

Table 6
464-0896 Gasket Kit (Single Cylinder Head)    
Part Number    Part Name    Qty    
2J-0157    O-Ring Seal    2    
5P-0840    O-Ring Seal    2    
6V-5101    O-Ring Seal    1    
6V-9769    O-Ring Seal    1    
7E-3772    Gasket    1    
7N-5080    Manifold Gasket    1    
7N-5089    Gasket    1    
7W-8145    Exhaust Manifold Gasket    1    
110-6991    Cylinder Head Gasket    1    
127-2176    Integral Seal    2    
144-5692    Plate Gasket    1    
214-7568    Manifold Gasket    2    
243-2288    Gasket    3    
272-0757    Gasket    1    
272-0758    Seal    1    
420-0652    Water Seal Assembly    4    
420-0653    Water Seal Assembly    4    
Refer to Illustration 1.

Turbocharger Installation (464-0898 Gasket Kit)

Table 7
464-0898 Gasket Kit (Turbocharger Installation)    
Part Number    Part Name    Qty    
1S-4810    Oil Drain Gasket    1    
1S-6595    Oil Supply Gasket    1    
2N-2765    High Temperature Bolt    4    
2N-2766    Locknut    4    
5P-9890    O-Ring Seal    1    
6V-3917    O-Ring Seal    2    
121-5736    Gasket    1    
Refer to Illustration 1.

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464-8151 Major Overhaul Foundational Kit for 3516 Generator Set Engines

464-8151 Major Overhaul Foundational Kit for 3516 Generator Set Engines

Engine:
3516B (S/N: 7RN1-UP)

Reference Material

Table 1
Engine Model    Engine Serial Number Prefix   Package Serial Number Prefix   Engine Arrangements   Parts Book Media    Disassembly and Assembly Media   
3516 EPG    S/N:7RN    112-2663    SEBP2416    SENR6564    
159-8836
173-6942
Note: For ordering reference material, contact your local Cat dealer.

3516 Generator Set 464-8151 Major Overhaul Kit Consist


Table 2
464-8151 Major Overhaul Kit Consist    
Gasket Kits    
Part Number    Part Name    Qty    
463-9257    Single Cylinder Head Gasket Kit    16    
463-9569    Rear Structure Gasket Kit    1    
463-9811    Turbocharger Installation Gasket Kit    4    
464-0329    Oil Cooler and Lines Gasket Kit    1    
464-1019    Aftercooler and Lines Gasket Kit    1    
464-1453    Front Structure Gasket Kit    1    
Additional Parts Included in This Kit    
Part Number    Part Name    Qty    
1R-0726    Engine Oil Filter Element As    3    
1R-0756    Fuel Filter Element    5    
2W-0752    Gasket    6    
3K-0360    O-Ring Seal    2    
3P-0654    O-Ring Seal    2    
3S-9643    Lip Type Seal    6    
4W-3027    Breather As    4    
4W-3100    Gasket    1    
5D-5957    O-Ring Seal    3    
5F-9657    O-Ring Seal    4    
5P-4892    O-Ring Seal    4    
5P-7818    O-Ring Seal    1    
5P-8210    O-Ring Seal    2    
5P-8872    O-Ring Seal    1    
6B-9202    Spring    2    
6F-4868    Gasket    2    
6V-1454    O-Ring Seal    4    
6V-3348    O-Ring Seal    8    
6V-3907    O-Ring Seal    4    
6V-4368    O-Ring Seal    4    
6V-4589    O-Ring Seal    2    
6V-5048    O-Ring Seal    9    
6V-5101    O-Ring Seal    1    
6V-8001    O-Ring Seal    1    
6V-9027    O-Ring Seal    3    
7E-2632    Oil Pan Gasket    1    
7E-6016    Gasket    4    
7N-4782    Lifter Guide Spring    32    
7N-4927    Housing Cover Gasket    1    
7N-4945    Gasket    3    
7N-6806    Rectangular Seal    4    
7N-7697    Plunger    2    
7X-1547    O-Ring Seal    2    
7X-4805    O-Ring Seal    3    
8C-3445    Dust Cap    1    
8L-2786    O-Ring Seal    1    
8T-2928    O-Ring Seal    4    
8T-2929    O-Ring Seal    4    
8T-5452    O-Ring Seal    1    
9L-1480    Gasket    3    
9Y-8389    Gasket    1    
033-6031    O-Ring Seal    4    
101-1198    Camshaft Bearing    18    
111-3820    Retaining Ring    1    
122-8856    Gasket    2    
125-9794    O-Ring Seal    1    
140-9597    Bushing    2    
154-6389    Button    48    
214-7568    O-Ring Seal    8    
219-3240    Temperature Regulator    2    
230-1072    Gasket    1    
243-2288    Gasket    6    
248-5513    Temperature Regulator    4    
248-5513    Temperature Regulator    16    

3516 Generator Set Engine Gasket Kit Locations

(1) Turbocharger Installation (463-9811 Gasket Kit)
(2) Aftercooler and Lines (464-1019 Gasket Kit)
(3) Single Cylinder Head (463-9257 Gasket Kit)
(4) Front Structure (464-1453 Gasket Kit)
(5) Oil Cooler and Lines (464-0329 Gasket Kit)(6) Rear Structure (463-9569 Gasket Kit)

Gasket Kit Consists


Single Cylinder Head (463-9257 Gasket Kit)

Table 3
463-9257 Gasket Kit (Single Cylinder Head)    
Part Number    Part Name    Qty    
4S-5898    O-Ring Seal    1    
5P-0840    O-Ring Seal    2    
6J-2245    O-Ring Seal    1    
6V-5101    O-Ring Seal    1    
6V-6228    O-Ring Seal    3    
6V-9769    O-Ring Seal    1    
7N-5080    Manifold Gasket    1    
7W-8145    Exhaust Manifold Gasket    1    
110-6991    Cylinder Head Gasket    1    
127-2176    Integral Seal    1    
144-5692    Plate Gasket    1    
214-7568    O-Ring Seal    2    
240-7032    Seal    1    
241-5928    Gasket    1    
272-0758    Seal    1    
272-0760    Valve Cover Seal    1    
420-0652    Water Seal Assembly    4    
420-0653    Water Seal Assembly    4    
Refer to Illustration 1.

Rear Structure (463-9569 Gasket Kit)

Table 4
463-9569 Gasket Kit (Rear Structure))    
Part Number    Part Name    Qty    
4B-8407    Copper Gasket    4    
4H-7869    Gasket    3    
5F-9657    O-Ring Seal    2    
7N-3368    Gasket    1    
7N-4320    Gasket    2    
113-8433    Crankshaft Seal Gp    1    
234-8937    Integral Seal    2    
252-8374    Gasket    2    
Refer to Illustration 1.

Turbocharger Installation (463-9811 Gasket Kit)

Table 5
463-9811 Gasket Kit (Turbocharger Installation)    
Part Number    Part Name    Qty    
1S-4810    Oil Drain Gasket    1    
1S-6595    Oil Supply Gasket    1    
2N-2765    High Temperature Bolt    4    
2N-2766    Locknut    4    
5D-5957    O-Ring Seal    1    
6V-3917    O-Ring Seal    4    
109-7411    O-Ring Seal    1    
112-3540    O-Ring Seal    2    
121-5736    Gasket    1    
Refer to Illustration 1.

Oil Cooler and Lines (464-0329 Gasket Kit)

Table 6
464-0329 Gasket Kit (Oil Cooler and Lines)    
Part Number    Part Name    Qty    
3P-0655    O-Ring Seal    3    
4B-8407    Copper Gasket    1    
4N-1320    Gasket    2    
5P-4892    O-Ring Seal    3    
5P-5846    O-Ring Seal    1    
6V-3908    O-Ring Seal    1    
6V-4589    O-Ring Seal    2    
6V-5048    O-Ring Seal    2    
6V-5066    O-Ring Seal    4    
6V-6609    O-Ring Seal    2    
7N-4945    Gasket    1    
8L-2786    O-Ring Seal    1    
109-2332    O-Ring Seal    8    
111-3820    Retaining Ring    1    
228-7097    O-Ring Seal    1    
238-5080    O-Ring Seal    1    
247-3796    Gasket    2    
Refer to Illustration1.

Aftercooler and Lines (464-1019 Gasket Kit)

Table 7
464-1019 Gasket Kit (Aftercooler and Lines)    
Part Number    Part Name    Qty    
3J-7354    O-Ring Seal    2    
3P-6061    Gasket    1    
4F-7387    O-Ring Seal    1    
4W-0530    Retaining Ring    6    
5B-4399    O-Ring Seal    1    
5P-8940    O-Ring Seal    3    
6J-2680    O-Ring Seal    5    
6V-9027    O-Ring Seal    3    
8T-1919    O-Ring Seal    6    
9Y-6893    Gasket    2    
107-3758    Seal    4    
230-1072    Gasket    1    
Refer to Illustration 1.

Front Structure (464-1453 Gasket Kit)

Table 8
464-1453 Gasket Kit (Front Structure)    
Part Number    Part Name    Qty    
1H-9696    O-Ring Seal    1    
1S-5772    Gasket    1    
3P-0654    O-Ring Seal    1    
3P-6061    Gasket    1    
4F-7387    O-Ring Seal    1    
4N-1320    Gasket    2    
5H-6734    O-Ring Seal    1    
5P-0840    O-Ring Seal    3    
5P-6302    O-Ring Seal    1    
5R-7136    Seal Washer    2    
5R-7137    Seal Washer    4    
6J-2680    O-Ring Seal    1    
6V-3348    O-Ring Seal    3    
6V-5066    O-Ring Seal    3    
6V-5101    O-Ring Seal    1    
6V-6809    O-Ring Seal    1    
7N-3049    Gasket    1    
7N-3368    Gasket    1    
7N-4932    Gasket    1    
8N-9885    Cover Gasket    2    
9X-7371    O-Ring Seal    1    
113-8432    Crankshaft Seal Gp    1    
235-3546    O-Ring Seal    4    
259-4598    O-Ring Seal    6    
298-6387    O-Ring Seal    1    
Refer to Illustration 1.

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464-6602 Major Overhaul Foundational Kit for 3516 Generator Set Engines

464-6602 Major Overhaul Foundational Kit for 3516 Generator Set Engines

Electric Power Generation:
3516B (S/N: ZAP1-UP)
Engine:
3512B (S/N: CMC1-UP)
3516B (S/N: BPJ1-UP; FDN1-UP; ZAR1-UP; GZS1-UP; YAT1-UP; YAW1-UP)
Power Module:
PM3516 (S/N: BPD1-UP; NBR1-UP)

Reference Material

Table 1
Engine Model    Engine Serial Number Prefix   Package Serial Number Prefix   Engine Arrangements   Parts Book Media    Disassembly and Assembly Media   

3516 EPG    
S/N:1HZ    		S/N:FDN    195-5874    SEBP3303    UENR0181    
197-9039
S/N:BPD188-9442SEBP3197    UENR5578    
237-0915
269-2013
S/N:BPD
S/N:NBR		289-0524SEBP5738    
S/N:NBR367-8100
S/N:ZAR256-0760    SEBP4058    RENR5060    
S/N:YAW325-9345    SEBP5406    
S/N:CTGS/N:BPJ    195-5886    SEBP3318    UENR0181    
S/N:ZAP256-0757    SEBP4057    RENR5060    
256-0758
281-9204
S/N:YAT325-9342    SEBP5405    RENR5060    
325-9343
328-2059
S/N:GZSS/N:GZS    260-3688    SEBP3935    
UENR0181    
260-3689
S/N:CMC, ; S/N:GZS282-5210    
S/N:DD8S/N:GD2    399-3452    N/A    N/A    
Note: For ordering reference material, contact your local Cat dealer.

3516 Generator Set 464-6602 Major Overhaul Kit Consist


Table 2
464-6602 Major Overhaul Kit Consist    
Gasket Kits    
Part Number    Part Name    Qty    
463-9257    Single Cylinder Head Gasket Kit    16    
463-9569    Rear Structure Gasket Kit    1    
463-9811    Turbocharger Installation Gasket Kit    4    
464-0329    Oil Cooler and Lines Gasket Kit    1    
464-0331    Aftercooler and Lines Gasket Kit    1    
464-0483    Front Structure Gasket Kit    1    
Additional Parts Included in This Kit    
Part Number    Part Name    Qty    
1R-0726    Engine Oil Filter Element As    3    
1R-0756    Fuel Filter Element    5    
2W-0752    Gasket    6    
3K-0360    O-Ring Seal    2    
3P-0654    O-Ring Seal    2    
3S-9643    Lip Type Seal    6    
4W-0530    Retaining Ring    1    
4W-3027    Breather As    4    
4W-3100    Gasket    1    
5D-5957    O-Ring Seal    3    
5F-9657    O-Ring Seal    4    
5P-4892    O-Ring Seal    4    
5P-7818    O-Ring Seal    1    
5P-8210    O-Ring Seal    2    
5P-8872    O-Ring Seal    1    
6B-9202    Spring    2    
6F-4868    Gasket    2    
6V-1454    O-Ring Seal    4    
6V-3348    O-Ring Seal    8    
6V-3907    O-Ring Seal    4    
6V-4368    O-Ring Seal    4    
6V-4589    O-Ring Seal    4    
6V-5048    O-Ring Seal    24    
6V-5101    O-Ring Seal    1    
6V-8001    O-Ring Seal    1    
6V-9027    O-Ring Seal    3    
7E-2632    Oil Pan Gasket    1    
7E-6016    Gasket    4    
7N-4782    Lifter Guide Spring    32    
7N-4927    Housing Cover Gasket    1    
7N-4945    Gasket    3    
7N-6806    Rectangular Seal    4    
7N-7697    Plunger    2    
7X-1547    O-Ring Seal    2    
7X-4805    O-Ring Seal    3    
8C-3445    Dust Cap    1    
8L-2786    O-Ring Seal    1    
8T-2928    O-Ring Seal    4    
8T-2929    O-Ring Seal    4    
8T-5452    O-Ring Seal    1    
9L-1480    Gasket    3    
9Y-8389    Gasket    1    
033-6031    O-Ring Seal    4    
101-1198    Camshaft Bearing    18    
122-8856    Gasket    2    
125-9794    O-Ring Seal    1    
140-9597    Bushing    2    
154-6389    Button    48    
214-7566    O-Ring Seal    1    
214-7568    O-Ring Seal    8    
219-3240    Temperature Regulator    2    
230-1072    Gasket    1    
238-5080    O-Ring Seal    1    
238-5081    O-Ring Seal    5    
243-2288    Gasket    6    
248-5513    Temperature Regulator    4    
272-0759    Seal    16    

3516 Generator Set Engine Gasket Kit Locations

(1) Turbocharger Installation (463-9811 Gasket Kit)
(2) Aftercooler and Lines (464-0331 Gasket Kit)
(3) Single Cylinder Head (463-9257 Gasket Kit)
(4) Front Structure (464-0483 Gasket Kit)
(5) Oil Cooler and Lines (464-0329 Gasket Kit)(6) Rear Structure (463-9569 Gasket Kit)

Gasket Kit Consists


Single Cylinder Head (463-9257 Gasket Kit)

Table 3
463-9257 Gasket Kit (Single Cylinder Head)    
Part Number    Part Name    Qty    
4S-5898    O-Ring Seal    1    
5P-0840    O-Ring Seal    2    
6J-2245    O-Ring Seal    1    
6V-5101    O-Ring Seal    1    
6V-6228    O-Ring Seal    3    
6V-9769    O-Ring Seal    1    
7N-5080    Manifold Gasket    1    
7W-8145    Exhaust Manifold Gasket    1    
110-6991    Cylinder Head Gasket    1    
127-2176    Integral Seal    1    
144-5692    Plate Gasket    1    
214-7568    O-Ring Seal    2    
240-7032    Seal    1    
241-5928    Gasket    1    
272-0758    Seal    1    
272-0760    Valve Cover Seal    1    
420-0652    Water Seal Assembly    4    
420-0653    Water Seal Assembly    4    
Refer to Illustration 1.

Rear Structure (463-9569 Gasket Kit)

Table 4
463-9569 Gasket Kit (Rear Structure)    
Part Number    Part Name    Qty    
4B-8407    Copper Gasket    4    
4H-7869    Gasket    3    
5F-9657    O-Ring Seal    2    
7N-3368    Gasket    1    
7N-4320    Gasket    2    
113-8433    Crankshaft Seal Gp    1    
234-8937    Integral Seal    2    
252-8374    Gasket    2    
Refer to Illustration 1.

Turbocharger Installation (463-9811 Gasket Kit)

Table 5
463-9811 Gasket Kit (Turbocharger Installation)    
Part Number    Part Name    Qty    
1S-4810    Oil Drain Gasket    1    
1S-6595    Oil Supply Gasket    1    
2N-2765    High Temperature Bolt    4    
2N-2766    Locknut    4    
5D-5957    O-Ring Seal    1    
6V-3917    O-Ring Seal    4    
109-7411    O-Ring Seal    1    
112-3540    O-Ring Seal    2    
121-5736    Gasket    1    
Refer to Illustration 1.

Oil Cooler and Lines (464-0329 Gasket Kit)

Table 6
464-0329 Gasket Kit (Oil Cooler and Lines)    
Part Number    Part Name    Qty    
3P-0655    O-Ring Seal    3    
4B-8407    Copper Gasket    1    
4N-1320    Gasket    2    
5P-4892    O-Ring Seal    3    
5P-5846    O-Ring Seal    1    
6V-3908    O-Ring Seal    1    
6V-4589    O-Ring Seal    2    
6V-5048    O-Ring Seal    2    
6V-5066    O-Ring Seal    4    
6V-6609    O-Ring Seal    2    
7N-4945    Gasket    1    
8L-2786    O-Ring Seal    1    
109-2332    O-Ring Seal    8    
111-3820    Retaining Ring    1    
228-7097    O-Ring Seal    1    
238-5080    O-Ring Seal    1    
247-3796    Gasket    2    
Refer to Illustration1.

Aftercooler and Lines (464-0331 Gasket Kit)

Table 7
464-0331 Gasket Kit (Aftercooler and Lines)    
Part Number    Part Name    Qty    
3J-7354    O-Ring Seal    2    
4W-0530    Retaining Ring    3    
5B-4399    O-Ring Seal    1    
5P-8940    O-Ring Seal    3    
6J-2680    O-Ring Seal    3    
6V-9027    O-Ring Seal    1    
8T-1919    O-Ring Seal    6    
107-3758    Seal    4    
230-1072    Gasket    1    
Refer to Illustration 1.

Front Structure (464-0483 Gasket Kit)

Table 8
464-0483 Gasket Kit (Front Structure)    
Part Number    Part Name    Qty    
1H-9696    O-Ring Seal    1    
1S-5772    Gasket    1    
3P-0654    O-Ring Seal    1    
3P-6061    Gasket    1    
4N-1320    Gasket    2    
4W-0530    Retaining Ring    2    
5H-6734    O-Ring Seal    1    
5P-0840    O-Ring Seal    3    
5P-6302    O-Ring Seal    1    
5R-7136    Seal Washer    2    
5R-7137    Seal Washer    4    
6J-2680    O-Ring Seal    1    
6V-3348    O-Ring Seal    2    
6V-5066    O-Ring Seal    3    
6V-5101    O-Ring Seal    1    
6V-6809    O-Ring Seal    1    
7N-3049    Gasket    1    
7N-3368    Gasket    1    
7N-4932    Gasket    1    
8N-9885    Cover Gasket    1    
8T-1919    O-Ring Seal    1    
9X-7371    O-Ring Seal    2    
113-8432    Crankshaft Seal Gp    1    
235-3546    O-Ring Seal    4    
238-5080    O-Ring Seal    1    
238-5081    O-Ring Seal    1    
259-4598    O-Ring Seal    6    
298-6387    O-Ring Seal    1    
Refer to Illustration 1.

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465-6934 Top End Overhaul Foundational Kit for 3516 Generator Set Engines

465-6934 Top End Overhaul Foundational Kit for 3516 Generator Set Engines

Engine:
3516 (S/N: 25Z1-UP)

Reference Material

Table 1
Engine Model    Engine Serial Number Prefix   Package Serial Number Prefix   Engine Arrangements   Parts Book Media    Disassembly and Assembly Media   
3516 EPG    S/N:25Z    2W-8404    SEBP2955    SENR2365    
Note: For ordering reference material, contact your local Cat dealer.

3516 EPG 465-6934 Top End Overhaul Kit Consist


Table 2
465-6934 Top End Overhaul Kit Consist    
Gasket Kits    
Part Number    Part Name    Qty    
304-7216    Water Pump Installation Gasket Kit    1    
462-0795    Oil Cooler and Lines Gasket Kit    1    
464-0896    Single Cylinder Head Gasket Kit    16    
464-2523    Turbocharger Installation Gasket Kit    4    
Additional Parts Included in This Kit    
Part Number    Part Name    Qty    
1R-0726    Engine Oil Filter Element As    3    
1R-0756    Fuel Filter Element    5    
1W-1251    Gasket    8    
1W-1253    Gasket    3    
4N-1320    Gasket    1    
4W-3027    Breather As    4    
4W-3100    Gasket    1    
5D-5957    O-Ring Seal    3    
5P-4892    O-Ring Seal    4    
6V-1454    O-Ring Seal    11    
6V-3907    O-Ring Seal    4    
6V-4589    O-Ring Seal    1    
6V-5048    O-Ring Seal    5    
6V-5066    O-Ring Seal    1    
6V-8001    O-Ring Seal    1    
6V-9027    O-Ring Seal    3    
7M-9909    O-Ring Seal    2    
7N-4782    Lifter Guide Spring    48    
7N-4927    Housing Cover Gasket    1    
7N-6806    Rectangular Seal    4    
8C-5209    O-Ring Seal    4    
8F-8858    Valve    48    
8L-2786    O-Ring Seal    1    
8N-0392    Gasket    1    
9Y-8389    Gasket    1    
033-6031    O-Ring Seal    4    
214-7566    O-Ring Seal    1    
214-7568    O-Ring Seal    2    
230-1072    Gasket    2    
238-5080    O-Ring Seal    1    
238-5081    O-Ring Seal    9    
241-5928    Gasket    16    
248-5513    Temperature Regulator    4    

3516 EPG Engine Gasket Kit Locations

(1) Turbocharger Installation (464-2523 Gasket Kit)
(2) Single Cylinder Head (464-0868 Gasket Kit)
(3) Oil Cooler and Lines (462-0795 Gasket Kit)(4) Water Pump Installation (304-7216 Gasket Kit)

Gasket Kit Consists


Water Pump Installation (304-7216 Gasket Kit)

Table 3
304-7216 Gasket Kit (Water Pump Installation)    
Part Number    Part Name    Qty    
1S-5772    Gasket    1    
3J-1907    O-Ring Seal    1    
5H-6734    O-Ring Seal    1    
6V-5066    O-Ring Seal    2    
6V-6809    O-Ring Seal    1    
7N-4932    Gasket    1    
149-5462    O-Ring Seal    1    
Refer to Illustration 1.

Oil Cooler and Lines (462-0795 Gasket Kit)

Table 4
462-0795 Gasket Kit (Oil Cooler and Lines)    
Part Number    Part Name    Qty    
3P-0655    O-Ring Seal    3    
4B-8407    Copper Gasket    1    
4N-1320    Gasket    1    
5P-4892    O-Ring Seal    3    
5P-5846    O-Ring Seal    1    
6V-3908    O-Ring Seal    1    
6V-5048    O-Ring Seal    1    
6V-5066    O-Ring Seal    4    
6V-6609    O-Ring Seal    2    
7N-4945    Gasket    1    
8L-2786    O-Ring Seal    1    
109-2332    O-Ring Seal    8    
111-3820    Retaining Ring    1    
228-7097    O-Ring Seal    1    
247-3796    Gasket    2    
Refer to Illustration1.

Single Cylinder Head (464-0896 Gasket Kit)

Table 5
464-0896 Gasket Kit (Single Cylinder Head)    
Part Number    Part Name    Qty    
2J-0157    O-Ring Seal    2    
5P-0840    O-Ring Seal    2    
6V-5101    Gasket    1    
6V-9769    O-Ring Seal    1    
7E-3772    Gasket    1    
7N-5080    Manifold Gasket    1    
7N-5089    Gasket    1    
7W-8145    Exhaust Manifold Gasket    1    
110-6991    Cylinder Head Gasket    1    
127-2176    Integral Seal    2    
144-5692    Plate Gasket    1    
214-7568    O-Ring Seal    2    
243-2288    Gasket    3    
272-0757    Gasket    1    
272-0758    Seal    1    
420-0652    Water Seal Assembly    4    
420-0653    Water Seal Assembly    4    
Refer to Illustration 1.

Turbocharger Installation (464-2523 Gasket Kit)

Table 6
464-2523 Gasket Kit (Turbocharger Installation)    
Part Number    Part Name    Qty    
1W-5505    Manifold Gasket    1    
1W-6189    Gasket    1    
1W-6190    Gasket    1    
6V-3319    O-Ring Seal    1    
6V-4605    Locknut    4    
6V-5134    O-Ring Seal    2    
6V-5166    O-Ring Seal    2    
6V-5167    O-Ring Seal    2    
8C-6362    Bolt    4    
Refer to Illustration 1.

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