465-6934 Top End Overhaul Foundational Kit for 3516 Generator Set Engines

465-6934 Top End Overhaul Foundational Kit for 3516 Generator Set Engines

Engine:

3516 (S/N: 25Z1-UP)

Reference Material

Table 1

Engine Model	Engine Serial Number Prefix	Package Serial Number Prefix	Engine Arrangements	Parts Book Media	Disassembly and Assembly Media
3516 EPG	S/N:25Z		2W-8404	SEBP2955	SENR2365

Note: For ordering reference material, contact your local Cat dealer.

3516 EPG 465-6934 Top End Overhaul Kit Consist

Table 2

465-6934 Top End Overhaul Kit Consist
Gasket Kits
Part Number	Part Name	Qty
304-7216	Water Pump Installation Gasket Kit	1
462-0795	Oil Cooler and Lines Gasket Kit	1
464-0896	Single Cylinder Head Gasket Kit	16
464-2523	Turbocharger Installation Gasket Kit	4
Additional Parts Included in This Kit
Part Number	Part Name	Qty
1R-0726	Engine Oil Filter Element As	3
1R-0756	Fuel Filter Element	5
1W-1251	Gasket	8
1W-1253	Gasket	3
4N-1320	Gasket	1
4W-3027	Breather As	4
4W-3100	Gasket	1
5D-5957	O-Ring Seal	3
5P-4892	O-Ring Seal	4
6V-1454	O-Ring Seal	11
6V-3907	O-Ring Seal	4
6V-4589	O-Ring Seal	1
6V-5048	O-Ring Seal	5
6V-5066	O-Ring Seal	1
6V-8001	O-Ring Seal	1
6V-9027	O-Ring Seal	3
7M-9909	O-Ring Seal	2
7N-4782	Lifter Guide Spring	48
7N-4927	Housing Cover Gasket	1
7N-6806	Rectangular Seal	4
8C-5209	O-Ring Seal	4
8F-8858	Valve	48
8L-2786	O-Ring Seal	1
8N-0392	Gasket	1
9Y-8389	Gasket	1
033-6031	O-Ring Seal	4
214-7566	O-Ring Seal	1
214-7568	O-Ring Seal	2
230-1072	Gasket	2
238-5080	O-Ring Seal	1
238-5081	O-Ring Seal	9
241-5928	Gasket	16
248-5513	Temperature Regulator	4

3516 EPG Engine Gasket Kit Locations

(1) Turbocharger Installation (464-2523 Gasket Kit) (2) Single Cylinder Head (464-0868 Gasket Kit) (3) Oil Cooler and Lines (462-0795 Gasket Kit)(4) Water Pump Installation (304-7216 Gasket Kit)

Gasket Kit Consists

Water Pump Installation (304-7216 Gasket Kit)

Table 3

304-7216 Gasket Kit (Water Pump Installation)
Part Number	Part Name	Qty
1S-5772	Gasket	1
3J-1907	O-Ring Seal	1
5H-6734	O-Ring Seal	1
6V-5066	O-Ring Seal	2
6V-6809	O-Ring Seal	1
7N-4932	Gasket	1
149-5462	O-Ring Seal	1

Refer to Illustration 1.

Oil Cooler and Lines (462-0795 Gasket Kit)

Table 4

462-0795 Gasket Kit (Oil Cooler and Lines)
Part Number	Part Name	Qty
3P-0655	O-Ring Seal	3
4B-8407	Copper Gasket	1
4N-1320	Gasket	1
5P-4892	O-Ring Seal	3
5P-5846	O-Ring Seal	1
6V-3908	O-Ring Seal	1
6V-5048	O-Ring Seal	1
6V-5066	O-Ring Seal	4
6V-6609	O-Ring Seal	2
7N-4945	Gasket	1
8L-2786	O-Ring Seal	1
109-2332	O-Ring Seal	8
111-3820	Retaining Ring	1
228-7097	O-Ring Seal	1
247-3796	Gasket	2

Refer to Illustration1.

Single Cylinder Head (464-0896 Gasket Kit)

Table 5

464-0896 Gasket Kit (Single Cylinder Head)
Part Number	Part Name	Qty
2J-0157	O-Ring Seal	2
5P-0840	O-Ring Seal	2
6V-5101	Gasket	1
6V-9769	O-Ring Seal	1
7E-3772	Gasket	1
7N-5080	Manifold Gasket	1
7N-5089	Gasket	1
7W-8145	Exhaust Manifold Gasket	1
110-6991	Cylinder Head Gasket	1
127-2176	Integral Seal	2
144-5692	Plate Gasket	1
214-7568	O-Ring Seal	2
243-2288	Gasket	3
272-0757	Gasket	1
272-0758	Seal	1
420-0652	Water Seal Assembly	4
420-0653	Water Seal Assembly	4

Refer to Illustration 1.

Turbocharger Installation (464-2523 Gasket Kit)

Table 6

464-2523 Gasket Kit (Turbocharger Installation)
Part Number	Part Name	Qty
1W-5505	Manifold Gasket	1
1W-6189	Gasket	1
1W-6190	Gasket	1
6V-3319	O-Ring Seal	1
6V-4605	Locknut	4
6V-5134	O-Ring Seal	2
6V-5166	O-Ring Seal	2
6V-5167	O-Ring Seal	2
8C-6362	Bolt	4

Refer to Illustration 1.

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